Chapter # 3                                                                                          INSULATING MATERIAL     

3.5 Polyester Film   

          Polyester films/tapes have been used for the insulation of conductors in the manufacture of motor and transformers.  Polyester films are used as slot insulation in the motor manufacturing industry.  They are now being used as an insulating material in the sandwich bus for interphase and phase to earth insulation.  While polyester films are available for a wide range of thermal class of insulation, Class B should be sufficient to meet the specification requirements of Busbar Systems.  Mylar is the most commonly used insulation in sandwich Busways. It is the trade name for BoPET (Biaxially-Oriented Polyethylene terephthalate).  The films are available in thickness varying from 12 µM (0.5 mil) to 500 µM (20 mil).  Wrapping of Polyester films on Busbars is highly automated.  The mechanical properties vary for Machine Direction (MD) and Transverse Directions (TD).  Polyester films are available in rolls of different width with or without an adhesive coat.  The Insulation required for a Sandwich Bus (Busway) must have the following properties:


                Good dielectric properties                   Low loss Angle                                                      Good comparative tracking index      Good thermal conductivity                                    Chemically Stable                                Good thermal insulation class                              Low moisture absorption                    Fire retardant                                                          Flexible for ease of wrapping             Low coefficient of friction                                     Non-toxic                                               Stability under thermal cycling                             High tensile strength                            Long life                                                                 Low thermal expansion






Mylar Wrapping on Flat or Tubular Conductors




Continued..........









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